Zebra ZT510 Industrial Printers

Industrial Printer Specifications

Zebra ZT510 Industrial Printer

Proven 24/7 industrial printing with essential features and exceptional value.

The ZT510 builds on the legacy of the Zebra 105SLPlus with rugged all-metal construction, fast processing, Link-OS management tools and field-installable options. It is designed for demanding manufacturing, warehouse and transportation workflows where dependable 4-inch label printing matters.

Thermal Transfer + Direct ThermalUp to 12 ips4.09 in Max Print Width203 or 300 dpiENERGY STAR Qualified

Core printer specifications

A durable industrial platform with a metal frame, thin-film printhead with E3 Element Energy Equalizer and dual transmissive and reflective media sensors.

12 ipsMaximum print speed, or 305 mm per second
4.09 inMaximum print width, or 104 mm
203 / 300 dpi203 dpi standard; 300 dpi optional
512 MB RAMPlus 2 GB onboard linear Flash memory

Printing and controls

Print methodsThermal transfer and direct thermal
ConstructionMetal frame
Resolution203 dpi / 8 dots per mm; 300 dpi / 12 dots per mm optional
DisplayBacklit, multi-line display with intuitive menu, keypad and password protection
Media sensorsDual sensors: transmissive and reflective

Print length and memory

Maximum print length, 203 dpi150 in / 3810 mm
Maximum print length, 300 dpi100 in / 2540 mm
Standard memory512 MB RAM; 2 GB onboard linear Flash
User-available memory32 MB user-available DRAM; 512 MB user-available onboard Flash

Media and ribbon specifications

Supports common industrial label stocks and long 1476-foot ribbon rolls to reduce media changes.

Media characteristics

Media width0.79 to 4.5 in / 20 to 114 mm
Maximum roll size8.0 in / 203 mm outside diameter on a 3 in / 76 mm inside-diameter core
Media thickness0.003 to 0.012 in / 0.076 to 0.305 mm
Media typesContinuous, die-cut, notch and black-mark

Ribbon characteristics

Standard length1476 ft / 450 m
Ribbon width2.00 to 4.33 in / 51 to 110 mm
Ribbon core1.0 in / 25.4 mm inside diameter

Connectivity, options and upgrades

Standard wired and low-energy wireless connections support straightforward integration, while field-installable upgrades let the printer evolve with your workflow.

Standard connectivity

InterfacesUSB, Serial, Gigabit Ethernet and Bluetooth Low Energy
Print TouchNear Field Communication enables simple pairing with compatible Android devices
Network managementLink-OS tools support integration, configuration and remote management

Optional and field-installable

ConnectivityParallel; 802.11ac with Bluetooth 4.0; USB Host; IPv6 via external dongle through the parallel port
RewindInternal rewinder for full rolls on a 3-inch core, or peel-and-rewind liner
Media handlingCutter and catch tray
AccessoryZKDU keyboard display unit for standalone printing applications

Software, firmware, fonts and barcode support

Software and firmware

Link-OS toolsDocument Design, Device Integration, Device Management, Developer Tools, Web View and Alert
Printer languagesZPL and ZPL II
Optional programmingZBI 2.0
IntegrationXML-enabled printing and dynamic QR-code support

Fonts and graphics

Resident fonts16 expandable ZPL II bitmap fonts and two resident scalable ZPL fonts
Language supportAsian and other international scalable and smooth bitmap fonts; Unicode support
Downloadable contentObjects including graphics, scalable and bitmap fonts, label templates and formats
Code pagesIBM Code Page 850; Code Pages 1250, 1252, 1253 and 1254; 1255 available through software control

Barcode symbologies

Linear barcodesCode 11, Code 39, Code 93, Code 128 with subsets A/B/C and UCC Case Codes, ISBT-128, UPC-A, UPC-E, EAN-8, EAN-13, UPC/EAN 2- and 5-digit extensions, Plessey, Postnet, Standard 2-of-5, Industrial 2-of-5, Interleaved 2-of-5, Logmars, MSI, Codabar and Planet Code
2D barcodesCodablock, PDF417, Code 49, DataMatrix, MaxiCode, QR Code, TLC 39, MicroPDF, RSS-14 and composite, and Aztec

Physical, electrical and operating specifications

Physical characteristics

Length20.17 in / 512.3 mm
Width10.56 in / 268.2 mm
Height15.58 in / 395.68 mm
Weight50 lb / 22.7 kg

Environmental and electrical

Thermal transfer operating temperature40 to 104 F / 5 to 40 C
Direct thermal operating temperature32 to 104 F / 0 to 40 C
Operating humidity20% to 85%, non-condensing
Storage/transport temperature-22 to 140 F / -30 to 60 C
Storage humidity20% to 85%, non-condensing
ElectricalAuto-detect, PFC compliant, 90-265 VAC, 47-63 Hz, rated at 250 W; ENERGY STAR qualified

Agency approvals

ComplianceIEC 60950, EN 55022 Class B, EN 55024, EN 61000-3-2, EN 61000-3-3, cTUVus, CE Marking, FCC-B, ICES-003, VCCI, C-Tick, NOM, S-Mark Argentina, CCC, CU, BSMI, KCC, SABS and IN-Metro

Markets and applications

  • Manufacturing: product identification labels, packaging labels, receiving and put-away labels, and work-in-process
  • Transportation and logistics: order picking and packing, shipping and receiving, cross-docking, and compliance labeling
  • Managed visibility: operational and asset visibility services for printer status, usage and performance insights
  • Advanced troubleshooting: onboard sensors, diagnostics and how-to videos support guided problem resolution

Configuration note: Optional features and interfaces depend on the selected printer configuration and may require accessories or field-installed components. Confirm the exact part number before ordering. Specifications are based on Zebra's ZT510 product specification sheet, part number SS-ZT510 03/18/2019.

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